450L Stainless Steel Reactor Tank

100L–500L Stainless Steel Jacketed Reactor

The 100L–500L Stainless Steel Jacketed Reactor serves as a critical bridge between laboratory research and industrial-scale production. This pilot-scale system is engineered for precise process optimization in the pharmaceutical, fine chemical, and food industries.

1. Executive Summary

Designed with a dual-layer structure, the inner vessel handles the chemical reaction while the outer jacket facilitates precise temperature regulation. This series is often built on a mobile skid to allow for flexibility within a research and development environment.

2. Key Structural Features

• Hygienic Construction: Manufactured using high-grade SS304 or SS316L stainless steel.

• High-Precision Polishing: Surfaces are mirror-polished to Ra < 0.4μm, ensuring compliance with GMP and sanitary standards.

• Integrated Skid Design: The system is typically mounted on a stainless steel frame with heavy-duty locking casters for easy mobility.

• Advanced Sealing: Utilizes magnetic drives or double mechanical seals to guarantee zero leakage and prevent cross-contamination.

3. Technical Specifications (100L–500L)

4. Core Performance Advantages

• Uniform Heat Distribution: The jacket design minimizes thermal gradients, providing consistent heating or cooling across the entire 100L–500L volume.

• Operational Flexibility: Pre-assembled with reflux and distillation components, these systems offer “plug-and-play” convenience for various chemical processes.

• Scalability: Enables engineers to refine process parameters (such as stirring speed and thermal response) before moving to mass production.

5. Primary Applications

• Pharmaceuticals: Synthesis of Active Pharmaceutical Ingredients (APIs) and drug intermediates in small batches.

• Fine Chemicals: Process optimization for specialized resins, coatings, and adhesives.

• Cosmetics & Food: Pilot testing for high-viscosity emulsions, flavorings, and personal care formulations.