1000L Stainless Steel Jacketed Reactor

1000L Conical Stainless Steel Reactor

The 1000L Conical Stainless Steel Reactor is a specialized vessel engineered for high-viscosity materials and processes that require absolute product recovery. Its distinctive tapered bottom eliminates dead zones, ensuring a 100% discharge rate for liquids and powders alike.

1. Executive Summary

This 1000L system serves as a high-capacity solution for mixing, drying, and chemical reactions within the pharmaceutical, fine chemical, and food industries. Constructed with superior grade stainless steel, it provides a hygienic environment that adheres to strict international standards.

2. Key Structural Features

• Conical Bottom Design: The tapered geometry ensures total material discharge without residue, which is critical for high-viscosity or high-value substances.

• Hygienic Surface Finish: Manufactured from SS304 or SS316L with internal mirror polishing to $Ra < 0.4\mu m$ to meet GMP and sanitary requirements.

• Specialized Agitation: Equipped with helical ribbon or anchor agitators designed to maintain uniform mixing across high-viscosity gradients.

• Versatile Thermal Control: Features customizable jackets or external coils to facilitate precise heating and cooling using steam, thermal oil, or water.

3. Technical Specifications (1000L Version)

4. Primary Applications

• Fine Chemicals: Synthesis of high-viscosity resins, adhesives, and specialized pigments.

• Pharmaceuticals: Concentration, crystallization, and drying of active drug intermediates.

• Food & Cosmetics: Homogenization of thick sauces, creams, and personal care formulations.

5. Optional Enhancements

• Integrated Skid Mounting: The system can be mounted on a stainless steel frame with casters for enhanced facility mobility.

• Advanced PLC Automation: Optional touchscreen interface for the automated monitoring of temperature, pressure, and torque.