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The HR series consists of horizontal two-stage piston-pusher filter centrifuges operated in a continuous mode. Capable of accomplishing feeding, separation, washing, discharge, and other processes continuously at full speed, these centrifuges boast key features including continuous operation, stable performance, high relative centrifugal force (RCF), large production capacity, excellent washing efficiency, low cake moisture content, and low mother liquor solid content.
Designed to separate solid-phase substances with a particle size larger than 0.08 mm from suspensions with a concentration exceeding 40%, they are suitable for the chemical industry, fertilizer production, alkali manufacturing, salt processing, and other sectors. Particularly ideal for the solid-liquid separation of materials such as sodium chloride, ammonium chloride, ammonium bicarbonate, sodium sulfate, and urea.
Designed to separate solid-phase substances with a particle size larger than 0.08 mm from suspensions with a concentration exceeding 40%, they are suitable for the chemical industry, fertilizer production, alkali manufacturing, salt processing, and other sectors. Particularly ideal for the solid-liquid separation of materials such as sodium chloride, ammonium chloride, ammonium bicarbonate, sodium sulfate, and urea.
描述
Working Principle
As a fully automatic continuous filter centrifuge, the pusher centrifuge operates as follows: The solid-liquid mixture requiring separation is constantly fed into the high-speed rotating feed distributor of the centrifuge via a conveying pipe or the centrifuge’s built-in screw conveyor, ensuring uniform distribution across the screen of the first-stage drum.
Driven by intense centrifugal force, the liquid phase rapidly passes through the centrifuge’s screen and is directed into the liquid collection hood. Meanwhile, the solid phase is retained on the screen surface, forming a solid filter cake. Both drums of the two-stage pusher centrifuge rotate at high speed, and the first-stage drum additionally undergoes axial reciprocating motion via a push rod driven by a hydraulic piston. As a result, the annular solid filter cake is pushed from the first-stage drum to the second-stage drum in accordance with the piston stroke length.
After undergoing further dehydration in the second-stage drum, the filter cake is pushed into the solid collection tank within the machine housing, completing the discharge process from the centrifuge.
Driven by intense centrifugal force, the liquid phase rapidly passes through the centrifuge’s screen and is directed into the liquid collection hood. Meanwhile, the solid phase is retained on the screen surface, forming a solid filter cake. Both drums of the two-stage pusher centrifuge rotate at high speed, and the first-stage drum additionally undergoes axial reciprocating motion via a push rod driven by a hydraulic piston. As a result, the annular solid filter cake is pushed from the first-stage drum to the second-stage drum in accordance with the piston stroke length.
After undergoing further dehydration in the second-stage drum, the filter cake is pushed into the solid collection tank within the machine housing, completing the discharge process from the centrifuge.
Main Applications
Boasting continuous operation, stable performance, a high separation factor, large production capacity, excellent washing efficiency, low filter cake moisture content, and low mother liquor solid content, the pusher centrifuge is designed for separating suspensions containing solid particles with a particle size exceeding 0.05 mm and a concentration above 30%.
Widely applicable to the chemical, fertilizer, alkali, salt processing, and other sectors, it has been extensively used for solid-liquid separation in a wide range of materials, including: vacuum salt, sea salt, salt-alkali separation in the caustic soda industry, sodium bicarbonate monohydrate (heavy alkali), ammonium bicarbonate, sodium hydrogen carbonate, potassium carbonate, sodium carbonate, ammonium chloride, calcium chloride, lithium chloride, chloroacetic acid, potassium chloride, potassium chlorate, sodium chlorate, sodium formate, potassium cyanide, sodium cyanide, ammonium sulfate, zinc sulfate, nickel sulfate, sodium sulfate (thenardite, Glauber’s salt), urea, boric acid, borax, potassium sulfate, manganese sulfate, copper sulfate, ferrous sulfate, potassium nitrate, ammonium nitrate, citric acid, nitrocellulose, oxalic acid, adipic acid, phosphate, coal, cotton, acetate, methyl cellulose, PVC, epichlorohydrin, glyphosate, urea phosphate, plastics, ABS, polyacrylamide, cyclohexanone, glucose, lysine, alanine, chemical wastewater, pharmaceutical intermediates, and resins.
Widely applicable to the chemical, fertilizer, alkali, salt processing, and other sectors, it has been extensively used for solid-liquid separation in a wide range of materials, including: vacuum salt, sea salt, salt-alkali separation in the caustic soda industry, sodium bicarbonate monohydrate (heavy alkali), ammonium bicarbonate, sodium hydrogen carbonate, potassium carbonate, sodium carbonate, ammonium chloride, calcium chloride, lithium chloride, chloroacetic acid, potassium chloride, potassium chlorate, sodium chlorate, sodium formate, potassium cyanide, sodium cyanide, ammonium sulfate, zinc sulfate, nickel sulfate, sodium sulfate (thenardite, Glauber’s salt), urea, boric acid, borax, potassium sulfate, manganese sulfate, copper sulfate, ferrous sulfate, potassium nitrate, ammonium nitrate, citric acid, nitrocellulose, oxalic acid, adipic acid, phosphate, coal, cotton, acetate, methyl cellulose, PVC, epichlorohydrin, glyphosate, urea phosphate, plastics, ABS, polyacrylamide, cyclohexanone, glucose, lysine, alanine, chemical wastewater, pharmaceutical intermediates, and resins.
Features
Adopts continuous operation mode, featuring large production capacity and stable performance.
Boasts a high separation factor, enabling full dehydration of materials in both primary and secondary drums and achieving extremely low filter cake moisture content.
Offers effective washing capability for solid products requiring high purity,
with separate discharge of washing liquid and mother liquor.
Exceptionally low power consumption, ensuring energy-efficient operation.
Boasts a high separation factor, enabling full dehydration of materials in both primary and secondary drums and achieving extremely low filter cake moisture content.
Offers effective washing capability for solid products requiring high purity,
with separate discharge of washing liquid and mother liquor.
Exceptionally low power consumption, ensuring energy-efficient operation.
其他信息
| Drum inner diameter |
357/420 |
|---|---|
| Filter area length |
160/160 |
| Drum speed |
1500-2500 |
| separating factor |
503-1400 |
| Pushing stroke |
40 |
| Number of pushes |
30-80 |
| Main motor power |
7.5-22 |
| Oil pump motor power |
4-7.5 |
| production capacity |
2-9 |
| Machine weight |
2600 |
| Dimensions (LxWxH) |
2460*1290*1030 |
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