Industrial Vacuum Evaporator Concentrator

250L Industrial Vacuum Evaporator Concentrator Product Introduction

The 250L Industrial Vacuum Evaporator Concentrator is a high-performance system designed for the efficient concentration, evaporation, and recovery of heat-sensitive materials. Operating under vacuum conditions, this system lowers the boiling point of solvents, ensuring that active ingredients are protected from thermal degradation.

1. Product Overview

This 250L unit is an ideal bridge between pilot-scale development and full industrial production. It features an integrated design that combines a jacketed heating vessel with a high-efficiency condensation and collection system. It is widely used for aqueous or organic solvent evaporation in the pharmaceutical, food, and chemical sectors.

2. Key Features

• Low-Temperature Evaporation: High-vacuum operation allows for low-temperature boiling, preserving the molecular integrity of sensitive compounds.

• Integrated Skid Design: The entire system is mounted on a mobile stainless steel frame (skid) with heavy-duty casters for flexibility and “plug-and-play” installation.

• Hygienic Construction: Manufactured from high-grade SS304 or SS316L stainless steel with mirror-polished internal surfaces ($Ra < 0.4\mu m$) to meet GMP standards.

• Efficient Recovery: Equipped with a vertical or horizontal condenser and a distillate receiver for high-purity solvent recovery.

• Smart Control Interface: Features a PLC touchscreen for real-time monitoring of vacuum levels, internal temperature, and stirring speed.

3. Technical Specifications (250L)

4. Primary Applications

• Pharmaceuticals: Concentration of herbal extracts, API solutions, and drug intermediates.

• Food & Beverage: Reduction of fruit juices, syrups, and flavorings.

• Fine Chemicals: Solvent recovery and concentration of specialty resins or polymers.

• Environmental: Wastewater volume reduction and purification of industrial fluids.

5. Performance Advantages

• Energy Efficiency: Optimized jacket heat transfer reduces the energy required for solvent vaporization.

• Minimized Residue: The conical or dished bottom design ensures total product recovery during discharge.

• Visual Monitoring: Integrated sight glasses with LED lighting allow for clear observation of the evaporation and foaming process.

The vacuum concentrator is designed for low-temperature evaporation and concentration under vacuum conditions. It is mainly used to remove solvents such as water or ethanol, increasing product concentration while effectively protecting heat-sensitive materials.

By reducing the boiling point through vacuum operation, the equipment ensures high efficiency, energy savings, and stable performance. It is widely used in chemical, pharmaceutical, food, biotechnology, and plant extraction industries.

The system is typically made of stainless steel and equipped with a heating jacket, condenser, and vacuum unit, supporting batch or continuous operation. It features easy operation, safe performance, and convenient maintenance.